Materials and Construction
Q. Does the column compress under load?
Yes. The composite column undergoes slight initial compression when a load is applied.
The column is made from hundreds of fibre cores, each containing thousands of individual fibres. These are bound together with a high-strength resin compound and formed under controlled pressure and temperature.
As the column compresses slightly, the fibres engage in tension, where the composite material develops its exceptional load-bearing strength. This controlled movement helps fully engage the fibres, allowing the column to support substantial loads reliably and safely.
Q. How do composites handle compression, given they are typically stronger in tension?
Composite materials are typically recognised for their strength in tension rather than compression, as their fibres are highly effective at resisting pulling forces.
The patented Composite Stands column is engineered differently. It combines longitudinal and multi-directional fibres, rather than relying solely on longitudinal fibres as found in conventional pultruded composites. When a compressive load is applied, the column undergoes minimal initial compression, engaging the fibres in tension and enabling it to support substantial loads.
This unique design delivers high load capacity at a significantly lower weight than traditional steel alternatives, making the stands easier to handle, position and transport without compromising strength.
Q. What materials are used in the Composite Stand components?
8t | Forklift Jack Stand
- Base: CNC-machined aluminium, providing a lightweight yet robust foundation with an excellent strength-to-weight ratio. Precision machining ensures the flatness and stability required for safe load support.
- Engagement head: CNC-machined steel for strength, accuracy and secure engagement with the load.
- Height-adjusting inserts: CNC-machined steel or aluminium, depending on the model, for precise and secure height adjustment.
- Support column: High-density composite manufactured using a proprietary pultrusion process that combines longitudinal and multi-directional fibres to achieve exceptional compressive strength.
- Finish: Metal components are powder-coated to protect against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
15t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to the stand’s rated capacity.
- Base: Cast CC401-grade aluminium, selected for its strength and ability to flex slightly under stress before failure, providing greater resilience than more brittle aluminium grades.
- Support column: High-density composite manufactured using a patented pultrusion process that incorporates longitudinal and multi-directional fibres within a resin matrix. This construction provides high compressive strength while maintaining a lightweight profile.
- Handle: Cast steel securely bonded to the composite column for safe and ergonomic handling during positioning and transport.
- Finish: Metal components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
25t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to the stand’s rated capacity.
- Base: Cast CC401-grade aluminium, selected for its strength and ability to flex slightly under stress before failure, providing greater resilience than more brittle aluminium grades.
- Support column: High-density composite manufactured using a patented pultrusion process that incorporates longitudinal and multi-directional fibres within a resin matrix. This construction provides high compressive strength while maintaining a lightweight profile.
- Handle: Cast steel securely bonded to the composite column for safe and ergonomic handling during positioning and transport.
- Finish: Metal components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
35t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to 35 tonnes.
- T2 base: Fabricated from CNC-cut 230–240 MPa-grade steel for strength and stability across stand heights of up to 700 mm.
- T3 base: A hybrid assembly comprising a fabricated 230–240 MPa steel subframe fastened to a 16 mm aluminium plate. This configuration provides the required compressive performance while reducing overall weight. It is used for stand heights from 800 mm to 1,350 mm.
- Support column: High-density composite manufactured using a proprietary pultrusion process that integrates longitudinal and multi-directional fibres within a resin matrix, providing high compressive strength at a lower overall weight.
- Finish: The engagement head and T2 and T3 base components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
50t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to 50 tonnes.
- T2 base: Fabricated from CNC-cut 230–240 MPa-grade steel for maximum strength and stability across the applicable height range.
- T3 base: A hybrid assembly comprising a fabricated 230–240 MPa steel subframe fastened to a 12 mm steel base plate. The plate provides additional stability and load distribution for the 50-tonne capacity.
- Support column: High-density composite manufactured using a proprietary pultrusion process that integrates longitudinal and multi-directional fibres within a resin matrix, allowing it to withstand substantial compressive loads while remaining lightweight.
- Handle: Cast steel securely bonded to the composite column for safe and ergonomic handling during positioning and transport.
- Finish: Metal components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
Use and Application
Q. Can Composite Stands be used outdoors or in all-weather conditions?
Yes. Composite Stands are designed for use across a range of environments, including outdoor and all-weather conditions, and are suitable for temperatures from -30°C to 75°C.
The composite column and aluminium components are highly resistant to corrosion, helping support long service life in demanding conditions. A UV-resistant vinyl wrap also protects the composite column from ultraviolet exposure and helps preserve its appearance over time.
When properly maintained and inspected, Composite Stands are designed to maintain their performance in rain, humidity and direct sunlight.
Q. What surfaces can the stands be placed on? What surfaces are suitable for placing Forklift Jack Stands to ensure safe operation?
For safe and reliable operation, Composite Stands must be placed on a solid, level and stable surface, such as concrete or asphalt.
The precision-engineered base is designed to distribute the load evenly, but it requires a firm foundation to maintain stability and help prevent movement, sinking or tipping. Do not use the stands directly on soft, loose or uneven surfaces such as gravel, sand, mud or uncompacted soil.
Before each use, inspect the supporting surface and confirm that it is suitable for the applied load and complies with relevant regional safety requirements.
Where stands are used on a non-concrete hardstand, such as compacted road base, additional assessment may be required. This may include engineering verification of the surface’s load-bearing capacity and the use of an appropriately sized load-spreading pad beneath the stand.
For non-standard or uncertain surface conditions, consult a qualified engineer or Composite Stands before use.
Q. Can I use timber blocks or cribbing with the Forklift Jack Stands?
No. Timber blocks, improvised cribbing or other unapproved materials must not be placed beneath Composite Stands to increase their height.
Only certified height-adjusting inserts specifically designed, tested and approved for use with the relevant stand may be used. Unapproved materials can create instability, compromise certification and significantly increase the risk of movement or load failure.
Timber may be used between the engagement head and the underside of the equipment to increase friction and improve grip, provided this is permitted by your organisation’s procedures. Any timber used must be suitable for the application, free from defects and securely positioned to prevent movement.
For guidance on approved height-adjusting inserts or non-standard applications, consult Composite Stands or a qualified engineer before use.
Q. Are the stands adjustable in height?
Composite Stands are fixed-height units with no moving parts, providing a simple and reliable support solution.
Where additional height is required, certified height-adjusting inserts are available. These inserts are specifically engineered and tested for compatibility with the relevant stand, helping maintain structural integrity and certified performance.
Contact Composite Stands or your supplier to select the correct inserts for your application.
Inspection and Maintenance
Q. What inspection frequency is required?
To help ensure safe operation, Composite Stands should be inspected before each use and included in your organisation’s regular inspection schedule.
Before each use: Carry out a visual inspection for signs of damage, including cracks, splits, delamination or impact marks, particularly around the composite column beneath the vinyl wrap. The stand’s simple, fixed-height design with no moving parts makes this check quick and straightforward.
Regular inspections: Include the stands in your workshop’s existing inspection regime, typically every 6 or 12 months, depending on applicable standards and your organisation’s maintenance procedures.
Refer to the Composite Stands Inspection Guide for detailed inspection criteria and instructions.
Q. What should I do if the composite column is damaged?
If you notice any signs of damage, including impact marks, delamination or splitting along the composite column beneath the vinyl wrap, immediately remove the stand from service.
Do not use or attempt to repair a damaged stand, as its safety and load-bearing performance may be compromised.
Contact Composite Stands or your supplier for further assessment and advice on repair or replacement.
Q. Do they need lubrication or servicing?
No. Composite Stands require no lubrication or routine servicing because they have no moving parts, pins or mechanical components.
Maintenance is limited to regular visual inspections and cleaning as required, making them a simple, low-maintenance solution for heavy-duty applications.
Q. How should the stands be cleaned?
Clean Composite Stands using mild soap and water to remove dirt, grease and debris.
Regular cleaning helps maintain the stand’s appearance and ensures any surface damage remains clearly visible during inspection. Avoid harsh chemicals or abrasive cleaning methods that may damage the vinyl wrap or protective finishes.
Q. How should stands be stored when not in use?
Store Composite Stands under cover in a dry, sheltered location, away from extreme heat, open flames and prolonged exposure to harsh weather.
Although the materials are highly durable, proper storage helps extend the stands’ service life and keeps them in optimal condition for safe use.
Environmental Resistance
Q. Is the composite affected by UV rays?
Extensive testing over several years has confirmed that UV exposure does not compromise the structural performance of the composite column.
For additional protection, each column is covered with a UV-resistant vinyl wrap that shields the resin from direct ultraviolet exposure. This helps prevent discolouration and surface degradation while preserving the stand’s appearance during prolonged outdoor use.
Together, the composite construction and protective wrap help maintain the stand’s strength, durability and appearance in demanding environments.
Q. Will oil damage the composite material?
Yes. The composite column is engineered to resist hydrocarbons and common industrial degreasers, making it suitable for environments where exposure to oil, grease and cleaning agents is likely.
Q. Will heat affect the composite?
Composite Stands are designed to perform reliably in ambient temperatures up to 75°C, making them suitable for most industrial environments.
Direct exposure to extreme heat sources, including open flames, welding sparks and oxy torches, must be avoided, as excessive heat can damage the resin and compromise the integrity of the composite column.
During hot work, use suitable protective measures, such as a welding blanket, to shield the stand from heat, sparks and molten material.
Q. Can Composite Stands be used during hot work, such as welding or torching near the stand?
Yes. Composite Stands may be used in environments where welding, grinding or cutting is performed, provided appropriate precautions are taken.
The vinyl wrap is informational and protective but does not contribute to the structural integrity of the stand. During high-heat work, such as welding within 15 cm of the stand or where heat transfers through the engagement head, the vinyl or adhesive may soften or become damaged. Damage to the vinyl wrap does not by itself affect the structural performance of the composite column, but the stand must still be inspected before further use.
To minimise damage, cover the stand with a suitable heat-resistant welding blanket to protect it from sparks, slag and direct heat exposure.
Damaged labels can be replaced through Composite Stands or your supplier. Label-free stands are not available, as the vinyl wrap provides both product information and protection for the composite column.
Q. Will cold temperatures affect the composite?
Yes. Composite Stands are suitable for cold environments, with the resin and fibre structure remaining stable and the load rating unaffected within the tested operating range.
Operating temperature: Composite Stands have been tested to perform reliably at temperatures as low as -30°C without loss of structural integrity.
Performance: Unlike some metals that may become brittle in sub-zero conditions, the composite material maintains its strength and flexibility.
Surface conditions: Always place the stand on a solid, level and stable surface. Ice, snow or frozen ground may affect surface stability and must be assessed before use, even though the stand itself remains unaffected.
Certification and Compliance
Q. Are the Composite Stands certified?
Yes. Composite Stands are independently tested and certified to applicable Australian, United States and United Kingdom vehicle support stand standards.
Testing covers critical performance requirements including stability, structural integrity, overload capacity and resistance to side loads, helping ensure the stands are safe and reliable for professional use.
Refer to the Composite Stands Compliance Statement for applicable standards, testing and certification details.
Q. What load ratings are available?
Composite Stands are available in a range of load capacities to suit different equipment and applications:
8t, 12.5t, 15t, 25t, 35t and 50t.
Each model is engineered and tested for its rated capacity in accordance with applicable industry standards.
Q. Do they have a safety factor above the rated load?
In accordance with the applicable Australian Standard, Composite Stands are designed with a minimum safety factor of 3, meaning they are tested to withstand at least three times their rated load.
In practice, achieved safety factors range from approximately 4 to 7, depending on the model, providing an additional margin of safety.
The rated capacity must never be exceeded. Always select a stand with a Working Load Limit (WLL) suitable for the load being supported and follow the relevant operating instructions.
Safety and Failure Mode
Q. What is the failure mode of the composite?
Unlike steel, which may bend or deform before failure, composite materials can fail with less visible deformation when loaded beyond their ultimate capacity.
Cracking, splitting or unusual noises while a stand is under load may indicate structural damage. If this occurs, follow your site’s safety procedures to remove the load, isolate the stand and remove it from service.
Do not reuse the stand until it has been assessed by Composite Stands or your supplier. The stand’s rated capacity and Working Load Limit (WLL) must never be exceeded.
Q. Do Composite Stands give early warning signs of overload?
Composite Stands may show limited visible deformation if loaded beyond their rated capacity. Cracking, splitting or other unusual noises may indicate damage within the composite structure and should not be ignored.
If any unusual sounds are detected during loading or while the stand is supporting a load, follow your site’s safety procedures to safely remove the load, isolate the stand and remove it from service.
Do not reuse the stand until it has been inspected and assessed by Composite Stands or your supplier.
Value and Performance
Q. What are the key advantages of using Composite Stands compared to traditional steel stands?
Composite Stands are engineered with a robust hybrid construction, combining a lightweight composite column with precision-engineered metal and aluminium components depending on the capacity and load requirements to deliver practical safety, efficiency and productivity benefits in heavy-equipment support applications. The 8t and 12.5t models use a standard load-rated aluminium base, the 15t and 25t models use a load-rated strontium-enhanced aluminium base for improved flexibility, while higher-capacity models (35t and above) use a load-rated fabricated steel base.
Easier, safer handling
Their lower overall weight makes Composite Stands easier to move, position and retrieve than traditional all-steel alternatives. This helps reduce manual handling and physical strain, lowering the risk of musculoskeletal injury during setup and removal.
Reduced line-of-fire exposure
Composite Stands can be positioned and retrieved using purpose-designed placement hooks and trolleys, helping personnel remain clear of elevated loads. Faster, easier handling also reduces the time technicians spend in higher-risk areas during lifting and support operations.
Improved efficiency and return on investment
Lightweight stands can reduce reliance on forklifts, pallets and other handling equipment, helping improve workshop efficiency and reduce operational costs.
Q. Are they recyclable at end of life?
Yes. Composite Stands are designed with end-of-life recycling in mind.
The steel and aluminium components, including the engagement head, handle and base, can be recycled through conventional metal recycling processes.
The composite column requires specialised recycling because of its fibre and resin construction. One available method is mechanical recycling, where the composite is cut or ground into smaller particles for use as filler or reinforcement in lower-grade applications such as non-structural composite products, concrete or asphalt.
Contact Composite Stands or your supplier for guidance on suitable recycling and disposal options in your region.