Materials and Construction
Q. Does the column compress under load?
Yes. The composite column undergoes slight initial compression when a load is applied.
The column is made from hundreds of fibre cores, each containing thousands of individual fibres. These are bound together with a high-strength resin compound and formed under controlled pressure and temperature.
As the column compresses slightly, the fibres engage in tension, where the composite material develops its exceptional load-bearing strength. This controlled movement helps fully engage the fibres, allowing the column to support substantial loads reliably and safely.
Q. How do composites handle compression, given they are typically stronger in tension?
Composite materials are typically recognised for their strength in tension rather than compression, as their fibres are highly effective at resisting pulling forces.
The patented Composite Stands column is engineered differently. It combines longitudinal and multi-directional fibres, rather than relying solely on longitudinal fibres as found in conventional pultruded composites. When a compressive load is applied, the column undergoes minimal initial compression, engaging the fibres in tension and enabling it to support substantial loads.
This unique design delivers high load capacity at a significantly lower weight than traditional steel alternatives, making the stands easier to handle, position and transport without compromising strength.
Q. What materials are used in the Composite Stand components?
8t | Forklift Jack Stand
- Base: CNC-machined aluminium, providing a lightweight yet robust foundation with an excellent strength-to-weight ratio. Precision machining ensures the flatness and stability required for safe load support.
- Engagement head: CNC-machined steel for strength, accuracy and secure engagement with the load.
- Height-adjusting inserts: CNC-machined steel or aluminium, depending on the model, for precise and secure height adjustment.
- Support column: High-density composite manufactured using a proprietary pultrusion process that combines longitudinal and multi-directional fibres to achieve exceptional compressive strength.
- Finish: Metal components are powder-coated to protect against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
15t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to the stand’s rated capacity.
- Base: Cast CC401-grade aluminium, selected for its strength and ability to flex slightly under stress before failure, providing greater resilience than more brittle aluminium grades.
- Support column: High-density composite manufactured using a patented pultrusion process that incorporates longitudinal and multi-directional fibres within a resin matrix. This construction provides high compressive strength while maintaining a lightweight profile.
- Handle: Cast steel securely bonded to the composite column for safe and ergonomic handling during positioning and transport.
- Finish: Metal components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
25t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to the stand’s rated capacity.
- Base: Cast CC401-grade aluminium, selected for its strength and ability to flex slightly under stress before failure, providing greater resilience than more brittle aluminium grades.
- Support column: High-density composite manufactured using a patented pultrusion process that incorporates longitudinal and multi-directional fibres within a resin matrix. This construction provides high compressive strength while maintaining a lightweight profile.
- Handle: Cast steel securely bonded to the composite column for safe and ergonomic handling during positioning and transport.
- Finish: Metal components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
35t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to 35 tonnes.
- T2 base: Fabricated from CNC-cut 230–240 MPa-grade steel for strength and stability across stand heights of up to 700 mm.
- T3 base: A hybrid assembly comprising a fabricated 230–240 MPa steel subframe fastened to a 16 mm aluminium plate. This configuration provides the required compressive performance while reducing overall weight. It is used for stand heights from 800 mm to 1,350 mm.
- Support column: High-density composite manufactured using a proprietary pultrusion process that integrates longitudinal and multi-directional fibres within a resin matrix, providing high compressive strength at a lower overall weight.
- Finish: The engagement head and T2 and T3 base components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
50t | Support Stand
- Engagement head: Cast steel rated at 240 MPa, providing the strength required to securely support loads up to 50 tonnes.
- T2 base: Fabricated from CNC-cut 230–240 MPa-grade steel for maximum strength and stability across the applicable height range.
- T3 base: A hybrid assembly comprising a fabricated 230–240 MPa steel subframe fastened to a 12 mm steel base plate. The plate provides additional stability and load distribution for the 50-tonne capacity.
- Support column: High-density composite manufactured using a proprietary pultrusion process that integrates longitudinal and multi-directional fibres within a resin matrix, allowing it to withstand substantial compressive loads while remaining lightweight.
- Handle: Cast steel securely bonded to the composite column for safe and ergonomic handling during positioning and transport.
- Finish: Metal components are powder-coated for protection against corrosion, scratches and environmental wear.
- Label: A UV-resistant vinyl wrap protects the composite column and provides clear product and safety information.
Use and Application
Q. Can Composite Stands be used outdoors or in all-weather conditions?
Yes. Composite Stands are designed for use across a range of environments, including outdoor and all-weather conditions, and are suitable for temperatures from -15°C to 75°C.
The composite column and aluminium components are highly resistant to corrosion, helping support long service life in demanding conditions. A UV-resistant vinyl wrap also protects the composite column from ultraviolet exposure and helps preserve its appearance over time.
When properly maintained and inspected, Composite Stands are designed to maintain their performance in rain, humidity and direct sunlight.
Q. What surfaces can the stands be placed on? What surfaces are suitable for placing Forklift Jack Stands to ensure safe operation?
For safe and reliable operation, Composite Stands must be placed on a solid, level and stable surface, such as concrete or asphalt.
The precision-engineered base is designed to distribute the load evenly, but it requires a firm foundation to maintain stability and help prevent movement, sinking or tipping. Do not use the stands directly on soft, loose or uneven surfaces such as gravel, sand, mud or uncompacted soil.
Before each use, inspect the supporting surface and confirm that it is suitable for the applied load and complies with relevant regional safety requirements.
Where stands are used on a non-concrete hardstand, such as compacted road base, additional assessment may be required. This may include engineering verification of the surface’s load-bearing capacity and the use of an appropriately sized load-spreading pad beneath the stand.
For non-standard or uncertain surface conditions, consult a qualified engineer or Composite Stands before use.
Q. Can I use timber blocks or cribbing with the Forklift Jack Stands?
No. Timber blocks, improvised cribbing or other unapproved materials must not be placed beneath Composite Stands to increase their height.
Only certified height-adjusting inserts specifically designed, tested and approved for use with the relevant stand may be used. Unapproved materials can create instability, compromise certification and significantly increase the risk of movement or load failure.
Timber may be used between the engagement head and the underside of the equipment to increase friction and improve grip, provided this is permitted by your organisation’s procedures. Any timber used must be suitable for the application, free from defects and securely positioned to prevent movement.
For guidance on approved height-adjusting inserts or non-standard applications, consult Composite Stands or a qualified engineer before use.
Q. Are the stands adjustable in height?
Composite Stands are fixed-height units with no moving parts, providing a simple and reliable support solution.
Where additional height is required, certified height-adjusting inserts are available. These inserts are specifically engineered and tested for compatibility with the relevant stand, helping maintain structural integrity and certified performance.
Contact Composite Stands or your supplier to select the correct inserts for your application.
Inspection and Maintenance
Q. What inspection frequency is required?
To help ensure safe operation, Composite Stands should be inspected before each use and included in your organisation’s regular inspection schedule.
Before each use: Carry out a visual inspection for signs of damage, including cracks, splits, delamination or impact marks, particularly around the composite column beneath the vinyl wrap. The stand’s simple, fixed-height design with no moving parts makes this check quick and straightforward.
Regular inspections: Include the stands in your workshop’s existing inspection regime, typically every 6 or 12 months, depending on applicable standards and your organisation’s maintenance procedures.
Refer to the Composite Stands Inspection Guide for detailed inspection criteria and instructions.
Q. What should I do if the composite column is damaged?
If you notice any signs of damage, including impact marks, delamination or splitting along the composite column beneath the vinyl wrap, immediately remove the stand from service.
Do not use or attempt to repair a damaged stand, as its safety and load-bearing performance may be compromised.
Contact Composite Stands or your supplier for further assessment and advice on repair or replacement.
Q. Do they need lubrication or servicing?
No. Composite Stands require no lubrication or routine servicing because they have no moving parts, pins or mechanical components.
Maintenance is limited to regular visual inspections and cleaning as required, making them a simple, low-maintenance solution for heavy-duty applications.
Q. How should the stands be cleaned?
Clean Composite Stands using mild soap and water to remove dirt, grease and debris.
Regular cleaning helps maintain the stand’s appearance and ensures any surface damage remains clearly visible during inspection. Avoid harsh chemicals or abrasive cleaning methods that may damage the vinyl wrap or protective finishes.
Q. How should stands be stored when not in use?
Store Composite Stands under cover in a dry, sheltered location, away from extreme heat, open flames and prolonged exposure to harsh weather.
Although the materials are highly durable, proper storage helps extend the stands’ service life and keeps them in optimal condition for safe use.
Environmental Resistance
Q. Is the composite affected by UV rays?
Extensive testing over several years has confirmed that UV exposure does not compromise the structural performance of the composite column.
For additional protection, each column is covered with a UV-resistant vinyl wrap that shields the resin from direct ultraviolet exposure. This helps prevent discolouration and surface degradation while preserving the stand’s appearance during prolonged outdoor use.
Together, the composite construction and protective wrap help maintain the stand’s strength, durability and appearance in demanding environments.
Q. Will oil damage the composite material?
The composite column is engineered to resist damage from hydrocarbons and common degreasers, making it suitable for industrial environments where oil exposure is likely.
Q. Will heat affect the composite?
The composite material is designed to perform reliably in ambient temperatures up to 70°C, making it suitable for most industrial environments. However, exposure to extreme heat sources, such as open flames, welding sparks, or oxy torches, should be avoided, as these can cause the resin to melt or burn potentially, compromising the column’s integrity in extreme circumstances. Proper handling and protective measures, such as welding blankets, are recommended during hot work.
Q. Can Composite Stands be used during hot work, such as welding ortorching near the stand?
Yes, Composite Stands are safe for use in environments where hot work, such as welding, grinding, or cutting, is performed, provided proper precautions are taken. The vinyl label is purely informational and does not contribute to the stand’s structural integrity. In high-heat situations, such as welding within 15 cm of the stand or when heat transfers through the engagement head, the label or its adhesive may soften or become damaged. This does not affect the safety or performance of the composite column itself.
To minimise label damage, we recommend covering the stand with a heat-resistant welding blanket to shield it from sparks, slag, and direct heat exposure. If the label is damaged, it can be replaced through your supplier. Note that label-free stands are not available, as the vinyl wrap serves both informational and protective purposes.
Q. Will cold temperatures affect the composite?
Composite Stands are well-suited for cold environments, with the resin and fibre structure remaining stable and the load rating unaffected within typical industrial operating ranges. Key considerations include:
- Safe Operating Range: Tested to perform reliably at temperatures as low as –30°C
without loss of structural integrity. - Performance: Unlike metals, which may become brittle in sub-zero conditions,
composites maintain their flexibility and strength, ensuring consistent performance. - Handling: Ensure the stand is placed on a stable, flat surface. Ice or snow can affect surface stability, which could compromise safety, though the stand itself remains
unaffected.
Certification and Compliance
Q. Are the Composite Stands certified?
Yes, Composite Stands are fully certified and exceed the stringent requirements of Australian, USA, and UK vehicle support stand standards. These standards cover stability, structural integrity, overload capacity, and side load resistance, ensuring the stands are safe and reliable
for professional use. Link to the compliance statement here...
Q. What load ratings are available?
Composite Stands are available in a range of capacities to suit various applications: 8t, 12.5t, 15t, 25t, 35t, and 50t. Each model is engineered to meet or exceed industry standards for its rated capacity.
Q. Do they have a safety factor above the rated load?
Yes, in accordance with the Australian Standard, all Composite Stands have a minimum safety factor of 3, meaning they can support at least three times their rated load. In practice, our stands achieve safety factors ranging from 4 to 7, depending on the model, providing an additional margin of safety. However, users must never exceed the rated capacity to ensure safe operation and compliance with certification.
Safety and Failure Mode
Q. What is the failure mode of the composite?
Unlike steel, which typically yields or deforms gradually before failing, composite materials exhibit a sudden and destructive failure mode. When overloaded beyond their ultimate capacity, composites do not bend or stretch but instead fail catastrophically, rendering them unable to support any significant load. If you hear cracking or splitting noises while the stand is under
load, this indicates imminent failure. Immediately unload the stand and remove it from service to prevent accidents. Users must understand this critical difference between composites and metals to ensure safe handling and operation.
Q. Do Composite Stands give early warning signs of overload?
Composite Stands provide minimal warning before failure. The primary indicators of overload are audible cracking or splitting sounds, which signal delamination or fiber separation within the composite structure. These sounds indicate that the stand is nearing its ultimate failure point, with very little margin before failure. If any unusual noises are detected during loading, immediately unload the stand and remove it from service for inspection.
Value and Performance
Q. What are the key advantages of using composite Forklift Jack Stands compared to traditional steel stands?
Composite Stands, available in 8-tonne, 15-tonne, 25-tonne, and 50-tonne capacities, leverage a lightweight composite column design combined with precision-engineered metal components (CNC-machined or cast aluminium/steel bases and 240 MPa cast steel engagement heads) to offer significant advantages over traditional steel stands. The following three compelling reasons highlight why adopting composite stands enhances safety, efficiency, and productivity:
- Enhanced Safety Through Ease of Handling: The lightweight composite column significantly reduces the overall weight of the stands compared to all-steel alternatives, making them easier for technicians to move into position and retrieve from under elevated machinery at the completion of work. This reduced weight minimises the risk of musculoskeletal strain or injury during handling, a common concern with heavier steel stands. By simplifying positioning and retrieval, the stands promote safer working conditions for technicians, reducing workplace injuries and improving operational safety.
- Improved Technician Safety in High-Risk Scenarios: The lighter weight of composite stands allows technicians to position and retrieve them more quickly and efficiently, particularly when working under machinery supported by cranes or jacks. This eliminates the time technicians spend in the "line of fire" - the area beneath an elevated load where
there is a risk of failure in lifting equipment. By enabling the use of tooling to set up and remove (placement hook ~ placement trolley), composite stands reduce exposure to potential hazards, enhancing safety in high-risk lifting operations compared to heavier
steel stands that require more time and effort to manoeuvre. - Increased Efficiency and Return on Investment (ROI): The lightweight design of composite stands streamlines handling, often eliminating the need for pallets or forklifts to transport them within workshops. This saves valuable time during setup, retrieval, and storage, allowing technicians to focus on core tasks. Additionally, reduced forklift usage
decreases traffic and interactions in busy workspaces, enhancing safety and efficiency. These time savings accumulate across multiple workbays or workshops, leading to significant productivity gains. The increased efficiency translates into an effective ROI,
as the stands enable faster workflows and optimised resource use, making them a cost-effective choice for high-demand industrial environments.
Q. Are they recyclable at end of life?
Yes, Composite Stands are designed with recyclability in mind. The steel and aluminum components (engagement head, handle, and base) can be recycled through conventional metal recycling processes. The composite column, however, requires specialized recycling due to its unique fiber and resin composition. Contact your supplier for guidance on proper disposal and recycling options to ensure environmentally responsible end-of-life management.
Recycling Methods for Composites
Several methods exist for recycling composite materials, each with varying levels of maturity and applicability. Here’s a comprehensive overview of the primary approach:
Mechanical Recycling:
- Process: The composite is mechanically ground or cut into smaller pieces, which
can be reused as filler or reinforcement material in new composite products or
other applications, such as concrete or asphalt. - Application: This is one of the most established methods and is likely suitable
for the composite columns in your stands. The ground material may not retain the original strength but can be used in lower-grade applications, such as
non-structural components. - Advantages: Cost-effective and widely available.